Sommers Nonwoven Solutions

 Carded chem-bond and thermal bond are two of the most versatile and widely used nonwoven fabric types in industrial applications today. Their unique qualities provide significant advantages in sectors like automotive, healthcare, filtration, and packaging, where durability, adaptability, and cost-efficiency are critical. Sommers Inc., a leader in nonwoven solutions, specializes in providing high-quality carded chem-bond and thermal bond nonwoven materials tailored to fit diverse industry needs. What Are Carded Chem-Bond Nonwovens? Carded chem-bond nonwovens are created by blending fibers through a carding process, forming a web that is later treated with specialized chemical bonding agents. The chemical bond process involves applying adhesives or resins to solidify the fibers, creating a nonwoven material with exceptional strength and dimensional stability. These fabrics are popular for applications requiring consistent structure, high strength, and resistance to wear and tear. F...

  Ultrasonics bonded nonwovens represent a cutting-edge solution in the textile and manufacturing industries, offering superior durability, environmental benefits, and cost-effective production. This innovative technology uses high-frequency ultrasonic vibrations to bond nonwoven fibers together, creating strong, uniform fabrics without the need for adhesives or chemicals. These materials are widely used across a variety of industries, from medical supplies and hygiene products to automotive components and industrial filtration. What Are Ultrasonics Bonded Nonwovens? Nonwoven fabrics are composed of fibers that are entangled and bonded together rather than woven or knitted. Ultrasonic bonding is a mechanical process that utilizes sound waves at frequencies above the range of human hearing  to generate heat through vibration. This heat causes thermoplastic fibers to fuse together at specific points, resulting in strong, seamless bonds without the need for additional bonding ag...

 In today’s manufacturing world, nonwoven fabrics play a critical role across various industries. From hygiene products to automotive interiors, nonwovens provide cost-effective, versatile solutions. Two common techniques used in the production of nonwoven fabrics are carded chem-bond and thermal bond . Both methods have unique properties that make them suitable for specific applications. In this blog, we will delve into the differences, benefits, and applications of these bonding techniques, helping you make informed decisions for your projects. Let’s explore how these processes work and why Sommers Inc. is your trusted partner for nonwoven materials. What is Carded Chem-Bond? Carded chem-bond refers to a process in which fibers are aligned and bonded using a chemical adhesive. The fibers are first carded, which involves disentangling and orienting them in parallel to form a web. Afterward, a chemical adhesive is applied to bond the fibers together, giving the material strength a...

 Ultrasonics bonded nonwovens are revolutionizing the fabric industry with their unique construction and advanced performance capabilities. Unlike traditional fabrics, nonwovens are created by bonding fibers together without weaving or knitting, making them lightweight, durable, and versatile. Ultrasonic bonding takes this innovation to the next level by using high-frequency sound waves to fuse fibers together, resulting in a fabric that’s not only strong but also free from the use of adhesives or chemicals. The process of ultrasonic bonding is incredibly efficient and environmentally friendly. During manufacturing, sound waves are applied to the layers of fabric, generating heat through friction. This heat melts the fibers at specific points, creating strong bonds without the need for additional materials. This method eliminates the need for drying or curing times, which reduces energy consumption and increases production speed, making ultrasonic bonding a highly sustainable optio...