Sommers Nonwoven Solutions

 In today’s competitive manufacturing landscape, finding high-quality materials at an affordable price is essential for maintaining efficiency, consistency, and profitability. Affordable carded staple fiber has become a preferred choice for manufacturers across industries such as nonwovens, filtration, automotive, bedding, insulation, and furniture. Designed to deliver reliable performance without compromising on quality, carded staple fiber offers an ideal balance of durability, versatility, and cost-effectiveness. Carded staple fiber is processed to ensure uniformity, cleanliness, and optimal fiber alignment, making it easier to handle and process during production. This controlled preparation results in improved bonding, consistent thickness, and enhanced end-product performance. Whether used in needle-punched, thermal-bonded, or chemically bonded applications, carded staple fiber provides the structural integrity and resilience manufacturers need for both lightweight and heav...

In the rapidly evolving world of advanced textiles and materials science, Ultrasonics Bonded Nonwovens have emerged as a cutting-edge solution for industries seeking cleaner production methods, stronger material integrity, and unparalleled performance. As global markets shift toward sustainable manufacturing, the combination of ultrasonic energy and nonwoven fabrics represents one of the most innovative developments in textile technology. Whether for medical supplies, filtration systems, hygiene products, automotive interiors, or industrial applications, ultrasonic bonding creates a seamless pathway to high-performance materials—without adhesives, chemicals, or complicated thermal processes. As companies redesign their supply chains, accelerate product innovation, and focus on long-term durability, the use of ultrasonic bonding in nonwovens is becoming a strategic advantage. Understanding Ultrasonic Bonding Technology Ultrasonic bonding is a process that uses high-frequency ultraso...

  In today’s fast-evolving manufacturing landscape, efficiency, versatility, and product integrity are non-negotiable. As industries push for smarter packaging solutions that enhance durability while streamlining production, one technology continues to stand out: easy flexible film laminate. At Sommersinc, we’ve seen firsthand how this material is reshaping packaging standards for businesses across food, pharmaceuticals, cosmetics, personal care, industrial goods, and more. If you’re looking to improve performance, reduce waste, and future-proof your packaging, understanding the value of flexible film laminates is essential. Below, we explore what makes this material so powerful and why so many manufacturers are choosing it as their preferred packaging solution. What Is Easy Flexible Film Laminate? Easy flexible film laminate is a multi-layered material engineered to combine the strengths of different substrates such as polyethylene (PE), polypropylene (PP), polyester (PET), alumi...

  Carded Chem-Bond and Thermal Bond represent two fundamental bonding techniques used in the manufacturing of nonwoven fabrics, playing crucial roles in diverse industries including hygiene, medical, industrial, and automotive sectors. Understanding these methods provides insight into their unique processes, benefits, and applications, making it easier to select the right technology for specific product requirements. This description explores both techniques in detail, outlining their manufacturing principles, performance characteristics, and environmental aspects, culminating with a call to action from Sommers Inc. Carded Chem-Bond refers to the process involving carding and chemical bonding of fiber webs. Carding is a mechanical process where fibers are opened, aligned, and formed into a continuous web. This web is then bonded using chemical binders which are typically sprayed, padded, or applied as foam onto the fiber web. Once the binder is applied, the web passes through a dr...

 In the world of nonwoven textiles, Carded Chem-Bond and Thermal Bond fabrics stand out as two of the most versatile and widely used bonding technologies. These materials have redefined industries ranging from automotive and medical to filtration and furniture, offering reliability, strength, and design flexibility. At Sommers Inc , we take pride in engineering advanced nonwoven solutions that meet the highest standards of performance and sustainability. Whether you need a durable interlining, absorbent core, or filtration medium, our Carded Chem-Bond and Thermal Bond fabrics deliver exceptional consistency and quality. Understanding Carded Nonwoven Fabrics The foundation of both chem-bond and thermal-bond materials begins with the carding process . Carding involves disentangling, cleaning, and intermixing fibers to produce a web with uniform weight distribution and orientation. This carded web becomes the base layer that can be bonded through various methods — chemical or the...